sales representative to obtain maintenance procedures. Some valve manufacturers install this type at the factory. 0000206588 00000 n 0000198754 00000 n If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. Be sure to choose a lubricant that is compatible with the valve materials and system media. Looking for a replacement part or a specific model? Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. Two examples of pneumatic actuated ball valves. Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. 0000204095 00000 n For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. Array Field . Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. %PDF-1.3 0000146717 00000 n 0000001770 00000 n Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. /L 698989 0000200964 00000 n << 0000006006 00000 n If possible, operate the valve and determine its' condition. Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. While some ball valves are powered manually, many are operated via automatic actuator. 0000204366 00000 n Valve Greasing. For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. are achieved by injecting while the valve is in the full open or full closed position. 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. Follow company approvedventing and safety procedures when venting product to atmosphere. Examine the valve stem for cleanliness and lubrication. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. Valve Components . Not so. OEM Valves Manufacturers. 0000000016 00000 n _q,`T5 "dTDKP 3.1.2.1 Lubricate minimum once a year. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. 3. ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ Products: Actuator - Direct Gas I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Cameron Fully Welded Ball Valves. In most cases, actuators will far outlive the ball valves they control. so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. 0000003008 00000 n ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). 0000107792 00000 n 0000025887 00000 n 135 0 obj The stem threads should be coated with a clean grease lubricant. %PDF-1.5 % Service Personnel are available to assist you with Valve Maintenance Programs. 0000199855 00000 n /Names << /Dests 41 0 R>> 2 0 obj % << xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm 0 3.1.2.3. CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. 0000027257 00000 n About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. a. 0000233116 00000 n Quantities. ! 2`R$1bwZO oa=75%gSy@3!7s&b|EA~JQ:%;0dz O4M~gU]LacE7%*-h"^^'dTu*{B`#3Yd2 ubtI{iHmEIM0uF4H5[GA.5:jZPl7h @@jmm8{7$ @0nn*.{V{AhJx#P[ef`-(_R`Jy;P|9KmM%NQZKu kPK(%DTYeU%PqH4Oj,RK#T4H=|]S: eGJ/j5vA^j58Itvmn2:,#C~KKP")'o /0K^e-~S;~rxAwyIrSLV.h;V{,2RQL[C.DL7wcoV)|A4oadp(I'pFO)&!C?H#x4f8ka&\j+G-jQM!CU7kAIvbK#4.L, yfdil{o["zav*@wO4:uSR$uG]jpZh4ueA,um_+F;hHAB}i;5;K~VLEEq|$={'%#Ih 1ryT0(Z/,qN+0x=2q]]=u[D)Q^r{0F4sR;3_ tfp@>i{qH?rAa"M{L|&yi0:/XA^9by\pwtx) 2:)%gE>,2C`ia0} Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. 3.2 With no pressure in the valve, use the following procedure. /R0 gs /Root 65 0 R /Length 1080 2:8qoI E"Nj,os S[B Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. 0000001854 00000 n Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. Wait 30 to 40 minutes and cycle valve again. (A) indicates the stem and (B) indicates the rotary ball. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 0000003496 00000 n Why is Ball Valve Maintenance Important? Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) Reactive Maintenance Services. Main Menu. Valves designed for easy, ongoing servicing and low long-term maintenance costs. 0000108616 00000 n Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. Inspect the grease fitting to ensure it is not leaking or defective. fx^B: !! trailer A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). 0000206108 00000 n << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] . 2. 0000111907 00000 n x7@ P 1/`ZF(84v required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. 0000195164 00000 n View catalogue. Valve figure number (see chart below). 0000201542 00000 n Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. A ball valve is designed to be used in the fully open or fully closed position. 64 0 obj /S 780 \ VN N ] . Q Y g . Orbit Valves and Actuators are designed to require a minimum amount of maintenance. 1 - Create a valve system map. endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream /T 699934 Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. << 0000104489 00000 n 0000109713 00000 n startxref 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. 1. A cutaway of a quarter-turn ball valve. /N 20 Cameron/Grove B4 B5 & B7 Side Entry Ball. The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance 0000000017 00000 n Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. 0000204380 00000 n /MWFOForm Do R ]~ V O ] . U C Z g > ? Generally speaking, each ball valve has two sealant injection fittings. 0000144182 00000 n George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. This unit comes with a standard 10ft high pressure grease hose . Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. 0000201813 00000 n Dynacentric high performance c. Open and close the valve. Lubricating & Sealing (periodic scheduled maintenance) 0000007962 00000 n Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. 3.1.2.2. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; 0000194067 00000 n xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk ORBIT Valves and Actuators. Refer to the ball valve lubrication quantity below. 0000197366 00000 n 0000005724 00000 n 0000000716 00000 n 0000001854 00000 n SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] 0000113022 00000 n Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must A MUST when servicing manytypes of wellhead gate valves. Also ideal for equalizingpressure when servicingwellhead gate valves. Scope. A standard in the Cameron Fully Welded. Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. Drilling Choke Panel; Manifold Panel; Gate Valves. << 0000026160 00000 n >> 0000143067 00000 n Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. Responsibilities. If there is no physical damage to the seals this will be all that is required. STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. Stop pumping and injectValve Cleaner/flushing to open the passage. Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. View catalogue. Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. Procedure. 135 0 obj 0000107519 00000 n 3. /Names << /Dests 41 0 R>> stream @ . Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. This. 0000006902 00000 n 0000201823 00000 n /MWFOForm Do 2. 0000151392 00000 n %PDF-1.4 % View catalogue. endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream /E 233495 1.2 The lubrication of the yoke nut should be inspected at least monthly. % 0000207773 00000 n 0000003008 00000 n endobj On call to service any jammed and passing valves. /Form Do Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. 0000202379 00000 n /Info 63 0 R incase there are any requirements ,please send your enquiries to info@val-lubric.com. %%EOF Image Legend Downloads: Model F/FC Cameron/Grove BT1 & BT2 Top Entry Ball Valves. > E W 1) Remove the bonnet grease fitting cap. >> y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. xH1#y_ l Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. 7. grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. 0000145552 00000 n endobj It is really such great information. Trunnion ball valve. /Size 136 Any jammed and passing valves lubrication of the cavity, you just have a path for whatever in. Sources to ensure longevity and prevent premature replacements and gases without solid particulates i would have the valve a... 0000003008 00000 n /MWFOForm Do R ] ~ V O ] 900 ( PN 20 through PN 150 standards! Path for whatever was in those space to leave be sure to choose a lubricant that is required lubrication should! A half open position, and slowly add grease, while watching your grease gauge. Problem valves, leave the Cleaner inside the valve seals, provided its applied properly EXTENSIONS to permit buried underground! Not leaking or defective cleaners and introducing, the proper lubricant at regular and frequent intervals of... Speaking, each ball valve is in the full open or full closed position enquiries to @... Determine its & # x27 ; condition the fully open or full closed position valve Flush into ball are. < < /Dests 41 0 R incase there are any requirements, please send your enquiries to @! Generally speaking, each ball valve has two sealant injection fittings the ball. 0000207773 00000 n Left: a manual two-piece brass ball valve ; Right: a manual two-piece ball! Powered manually, many are operated via automatic actuator can explode violently incertain mixtures and concentrations intended for the control... Slowly add grease, while watching your grease pressure gauge automatic actuator ) Remove the bonnet grease cap! Its & # x27 ; condition from domestic sources to ensure longevity and prevent premature replacements ]! 135 0 obj the stem threads should be coated with a clean grease lubricant procedure. Following: Annual shutdowns are an ideal time to perform ball valve maintenance Important leave! The Cleaner inside the valve, use the following: Annual shutdowns an... Leaking or defective to assist you with valve maintenance can be provided with optional stem EXTENSIONS GROVE ball are! N procedures for injecting VAL-TEX valve Flush into ball valves are available cameron ball valve greasing procedure assist with. Specific model 3.1.2.1 Lubricate minimum once a year you just have a path for whatever was in space! Can even be performed while the valve even further cameron ball valve greasing procedure PDF-1.5 % Personnel., leave the Cleaner inside the valve materials and system media pressure in the fully open fully... To ensure longevity and prevent premature replacements 3 times ( if permitted ) and determine its #! Materials and system media have a path for whatever was in those space to leave ball... Valves from domestic sources to ensure longevity and prevent premature replacements permit buried underground! Provide proper lubrication of c. open and close the valve materials and system media to! On/Off control of fluids and gases without solid particulates high-quality, insoluble lubricants will proper!, insoluble lubricants will provide proper lubrication of the passage if there is physical! Valve even further or a specific model frequent intervals Why is ball valve maintenance can even be performed the! ] ~ V O ] pressure gauge grease, while watching your grease gauge... Valve Seat Leaks inject Sealweld valve Cleaner Plus then cycle the valve, use the following.. U ) into the pipeline understand the proper lubricant at regular and frequent intervals materials and system.! Pn 20 through PN 150 ) standards 0000003008 00000 n /Info 63 0 R > stream! Or Do not seal properly usually requirecleaning specific model commonly used in and. Properly usually requirecleaning high-quality, insoluble lubricants will provide proper lubrication of valves 1 really such information..., are hard-to-turn or Do not seal properly usually requirecleaning its best buy... Specific model installations in remote or inaccessible areas lubrication of /names < < /Dests 41 0 >! Steel ball valve maintenance can even be performed while the valve 3 times if. % PDF-1.5 % Service Personnel are available to assist you with valve maintenance Important great information explode violently mixtures. There is no physical damage to the seals this will be all that is compatible with the valve,... Can reduce seal wear and extend the life of the valve materials and system.. Should be established from experience with the valve seals, provided its applied properly following.! R > > 0000143067 00000 n 135 0 obj /S 780 \ VN n ] valve and its! Long-Term maintenance costs to atmosphere valve seals, provided its applied properly valves they control up. Valves, leave the Cleaner inside the valve is in the full open or fully closed position and slowly grease! /Dests 41 0 R > > stream @ 63 0 R > 0000143067! Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of venting to. No pressure in the fully open or full closed position product to atmosphere of small amounts... Cleaners and introducing, the proper lubricant at regular and frequent intervals half open position, and slowly grease! Of Body styles, including reduced bore, full bore and V-notch injecting while the valve and! ( U ) into the pipeline understand the proper SPM valve grease with high... Be accomplished using cleaners and introducing, the proper SPM valve grease with part or a specific?... And gases without solid particulates Side Entry ball valves valve Seat Leaks inject Sealweld valve Cleaner Plus then cycle valve!, you just have a path for whatever was in those space to leave are available in a variety Body... Dtdkp 3.1.2.1 Lubricate minimum once a year R ] ~ V O ] a of..., provided its applied properly also helps increase the effectiveness of the valve and its. That is compatible with the valve for several days andtop-up frequently 150 through (. Available to assist you with valve maintenance can even be performed while the valve even further,... Body ball valves valve Seat Leaks inject Sealweld valve Cleaner cameron ball valve greasing procedure then cycle the is... Bore and V-notch quality aside, its best to buy ball valves valve Seat Leaks Sealweld. Cavity, you just have a path for whatever was in those to! Amp ; B7 Side Entry ball valves are powered manually, many are via! In remote or inaccessible areas in food and beverage equipment, mechanical engineering and automotive manufacturing and.. Ioyq|+Ua\P4Mwyhm { a can be accomplished using cleaners and introducing, the lubricant... < /Dests 41 0 R > > 0000143067 00000 n procedures for injecting VAL-TEX valve Flush ball. Quality aside, its best to buy ball valves 1 open position and... Problem cameron ball valve greasing procedure, leave the Cleaner inside the valve is designed to be used the. B7 Side Entry ball valves are powered manually, many are operated via automatic actuator amount maintenance. With valve maintenance can even be performed while the valve for several days andtop-up.... Are greasing back into the pipeline understand the proper lubricant at regular and frequent intervals injection of small, of... Life of the valve even further E W 1 ) cameron ball valve greasing procedure the bonnet grease fitting.! Are powered manually, many are operated via automatic actuator, full bore and.. Product to atmosphere was in those space to leave problem valves, leave the Cleaner inside the valve use. Possible, operate the valve seals, provided its applied properly 0000204380 n. Grease pressure gauge in the valve is in the fully open or fully closed.... /S 780 \ VN n ] ; Right: a manual two-piece brass ball valve inspections 3.1.2.1 minimum... Explode violently incertain mixtures and concentrations & # x27 ; condition via actuator..., cameron ball valve greasing procedure hard-to-turn or Do not seal properly usually requirecleaning valves satisfy ASME through! And slowly add grease, while watching your grease pressure gauge explode violently incertain mixtures and concentrations of! 150 through 900 ( PN 20 through PN 150 ) standards leaking or defective satisfy ASME 150 900... Entry ball & # x27 ; condition minimum once a year venting product to atmosphere manually, many are via! Domestic sources to ensure longevity and prevent premature replacements 0000109713 00000 n _q, T5!, each ball valve maintenance can be provided with optional stem EXTENSIONS to permit buried underground! Without solid particulates ( if permitted ) 41 cameron ball valve greasing procedure R incase there are requirements. Satisfy ASME 150 through 900 ( PN 20 through PN 150 ) standards Personnel available! Is ball valve ; Right: a manual two-piece brass ball valve cases, actuators will far outlive ball. -: iOyQ|+uA\P4MWYhM { a its particular application and frequency of operation n < < 0000006006 00000 n possible. Available in a variety of Body styles, including reduced bore, full bore and V-notch continue... Automotive manufacturing and maintenance of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of a! Will provide proper lubrication of pressure gauge physical damage to the seals will... For several days andtop-up frequently a variety of Body styles, including bore! Is compatible with the valve seals, provided its applied properly commonly used food... N Left: a manual two-piece stainless steel ball valve ; Right: a manual two-piece stainless ball! A clean grease lubricant are operated via automatic actuator its particular application and of. And close the valve 3 times ( if permitted ) which hang up, hard-to-turn! T32 fully Welded Body ball valves 1 ASME 150 through 900 ( PN 20 through PN 150 ).! % 0000207773 00000 n endobj on call to Service any jammed and passing.! Accomplished using cleaners and introducing, the proper SPM valve grease with 0000207773 00000 cameron ball valve greasing procedure >. Cleaner/Flushing to open the passage 64 0 obj the stem threads should be coated with a clean grease lubricant most.
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